Custom Size Industrial Touchscreen Monitor Manufacturer: A Guide to Hardware Customization

Industrial touchscreen monitors find extensive application in factory automation, machine control systems, medical devices, self-service kiosks, and industrial IoT devices. Nevertheless, not all applications can support a standard display size. Certain machines may have restricted installation space, while others may necessitate a larger screen for process visualization or a specific panel size to fit an existing enclosure.

For equipment manufacturers and system integrators, collaborating with a manufacturer of custom-sized industrial touchscreen monitors provides enhanced flexibility in product design. Rather than redesigning an entire machine to accommodate a standard display, businesses can partner with a manufacturer to assess tailored screen dimensions, touch configurations, interfaces, and mounting solutions.

Why Opt for a Custom Size Industrial Touchscreen Monitor?

Screen dimensions play a crucial role in how a touchscreen integrates with industrial machinery. A compact display might be suitable for a machine controller or a local operator terminal, whereas a larger touchscreen can offer additional space for equipment diagrams, production data, alarm notifications, and control buttons.

Custom sizing proves to be especially beneficial when creating new equipment or substituting a display within an existing system. The necessary dimensions can be influenced by factors such as the machine’s front panel, the available installation space, the distance from which it will be viewed, or the arrangement of the human-machine interface (HMI).

Nonetheless, altering the screen size entails more than merely adjusting the external measurements. The LCD panel, touch sensor, controller, cover glass, enclosure, and mounting structure must function cohesively. Manufacturers must assess the availability of appropriate display panels and the practicality of the mechanical design prior to finalizing a custom configuration.

Consequently, it is essential for buyers to differentiate between choosing a different size from an existing product line and creating a truly customized display assembly. The engineering efforts, tooling necessities, lead times, and costs can vary considerably.

What Additional Aspects Can a Manufacturer Customize Beyond Screen Size?

Screen size represents just one component of an industrial touchscreen monitor project. Depending on the chosen platform and application needs, a manufacturer may also tailor the following features.

Display specifications: Parameters such as resolution, brightness, viewing angle, and other panel characteristics can be adjusted based on the intended operating conditions. Equipment situated in well-lit production environments may necessitate a different brightness level compared to displays utilized within enclosed control cabinets.

Touch technology: Projected capacitive (PCAP) touch enables responsive multi-touch interaction and is widely utilized in contemporary HMI systems. Conversely, resistive touch may be appropriate for applications with varying input needs. The selection should take into account glove usage, exposure to moisture, cover glass specifications, and the anticipated interaction method.

Cover glass and front-panel design: The dimensions of the glass, its thickness, surface treatment, bezel design, and logo positioning can be modified to align with the equipment’s aesthetics and operational conditions. When suitable for the application, anti-glare treatment or reinforced glass should be considered.

Housing and mounting structure: A tailored monitor may necessitate a panel-mount, open-frame, embedded, or VESA mounting configuration. Manufacturers should assess enclosure dimensions, the placement of mounting holes, connector locations, cable management, and housing materials to guarantee that the display integrates seamlessly with the final equipment.

Interfaces and connectivity: Based on the hardware design, requirements may encompass HDMI, VGA, DisplayPort, USB touch, Ethernet, or serial interfaces. Buyers ought to verify the actual signal and communication specifications rather than merely indicating connector types.

Embedded computing integration: Certain projects necessitate a standalone touchscreen monitor linked to an external computer, while others require a comprehensive industrial panel PC featuring an integrated processor, memory, storage, and operating system. Selecting the appropriate architecture from the outset can minimize unnecessary hardware development and integration efforts.

Not all customizations are applicable to every model. The manufacturer must assess the technical specifications, availability of components, anticipated order volume, and development expenses prior to finalizing the specifications.

Portworld Custom Size Industrial Touchscreen Monitor Solutions

Portworld offers a range of industrial touch monitors, embedded touch panel PCs, industrial mini PCs, and embedded motherboard solutions tailored for equipment manufacturers and system integrators. Their product range serves as a foundation for projects requiring standard industrial display hardware or more tailored touchscreen systems.

For instance, the YC-15EBT, YC-185EBT, and YC-215EBT are models of embedded touch monitors that can be assessed for use in industrial equipment, operator interfaces, and machine control applications. For projects that necessitate integrated computing hardware, Portworld also provides industrial panel PC models such as the YC-104EM, YC-17EM, and YC-215EM.

These offerings enable customers to explore various display sizes and product architectures before determining if additional customization is required. It is essential to verify the specific screen specifications, mounting options, interfaces, and available modifications for the chosen model.

For more intricate projects, Portworld’s embedded computing portfolio encompasses industrial mini PCs and motherboard platforms. These options should be considered when the touchscreen is intended to function within a customized embedded system rather than as a standalone industrial computer.

Portworld’s OEM/ODM capabilities facilitate the development of hardware tailored to specific projects, enabling clients to engage with the engineering team regarding their desired dimensions, mechanical structure, interfaces, computing platform, and software configuration.

Portworld OEM/ODM Services for Tailored Monitor Projects

Creating a custom-sized industrial touchscreen monitor typically necessitates collaboration among display selection, mechanical engineering, electronics, and manufacturing. Portworld offers OEM/ODM services to assist businesses in navigating these requirements through a unified development process.

Customization of hardware and mechanics may encompass display configuration, enclosure design, mounting structure, connector placement, and product aesthetics, all contingent upon engineering feasibility.

Development of PCB and PCBA caters to projects that demand bespoke controller boards, interface layouts, or embedded electronic hardware. For more integrated solutions, Portworld is also capable of assessing embedded motherboard and system-on-module options.

Support for operating systems and software may involve customization of Android, Linux, Ubuntu, Debian, or Windows, depending on the chosen platform. Discussions regarding BSP, SDK, firmware, and application integration support can also be tailored to meet project specifications.